Program Studi Teknologi Rekayasa Mekatronika 2026

Mahasiswa : Fidelis Hevedeo, Naufal Dinar Kaan

Pembimbing : Wahyu Setiady,M.T.

ABSTRAK/ABSTRACT

Otomasi industri, khususnya dalam penanganan material, menjadi krusial untuk meningkatkan stabilitas operasional. Penelitian ini bertujuan untuk merancang dan membangun purwarupa Automated Guided Vehicle (AGV) tipe lifter skala TKT 6 guna mengotomatisasi proses pemindahan produk jadi di PT XYZ. Sistem ini dirancang sebagai bentuk modifikasi yang ekonomis. Purwarupa ini dikendalikan secara terpusat oleh Raspberry Pi. Sistem navigasi menggunakan sensor magnetik yang dipadukan dengan algoritma kendali PID (Proportional-Integral-Derivative) untuk menjaga kestabilan AGV pada jalur lurus dan tikungan. Mekanisme lifter dirancang mampu menahan beban maksimal hingga 160 kg yang setara dengan bobot 1 palet dan 15 kardus produk. Selain itu, pemicu jarak jauh diintegrasikan melalui sistem komunikasi nirkabel menggunakan mikrokontroler ESP32 via protokol komunikasi TCP/IP. Hasil pengujian menunjukkan bahwa sistem terintegrasi dengan baik. AGV mampu bermanuver mengikuti pita magnetik dengan beberapa presisi pemberhentian point- to-point yang akurat, serta aspek keamanan yang berfungsi baik. Analisis keekonomian juga membuktikan bahwa rancang bangun purwarupa modifikasi ini layak secara finansial.

Kata Kunci : Kendali PID, Modifikasi, Otomasi Industri, Penanganan Material,

Industrial automation, particularly in material handling, has become crucial for improving operational stability. This study aims to design and build a TRL 6 prototype of a lifter-type Automated Guided Vehicle (AGV) to automate the transfer of finished products at PT XYZ. This system is designed as an economical modification. The prototype is centrally controlled by a Raspberry Pi. The navigation system utilizes a magnetic sensor combined with a PID control (Proportional-Integral- Derivative) algorithm to maintain AGV stability on straight paths and curves. The lifter mechanism is designed to withstand a maximum load of 160 kg, which is equivalent to 1 pallet and 15 product boxes. Furthermore, a remote trigger is integrated through a wireless communication system using an ESP32 microcontroller via the TCP/IP protocol. Testing results indicate that the entire system is well-integrated. The AGV can maneuver following the magnetic tape with accurate point-to-point stopping precision, and safety aspect that function normally. Economic analysis also proves that this prototype modification design is financially feasible.

Keywords : Industrial Automation, Material Handling, Modification, PID Control,

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